Costco Orthotics Review

Update: Winter 2016

This is an update to a 2010 blog I wrote on orthotics at Costco. Since products available at Costco are ever-changing, from now on I’ll make a point to evaluate the foot orthotic costco orthoticsofferings at Costco every time I visit a Costco store and then post  my review of the current offerings here.

At the time I first wrote this post Costco was offering a customized orthotic device based on a black and white picture of the bottom of the foot. This was a very poor device and not up to Costco’s usual standards. To their credit that device soon disappeared. In its place Costco carried a two–pack of a very good over-the-counter arch support at an excellent price. The brand name was Orthera and the device was very comparable to SuperFeet Arch Supports but at about half the price. I recommended Orthera to many of my patients as a decent arch support at a fair price. Alas, that device is also no longer available.

What Foot Orthotics are Available Today at Costco (Winter 2016)?

As of this writing, at my local stores in Seattle and online, there are no orthotic devices available at Costco stores.

If you know of any that are currently available please reply to this post and let me know in which store you found them and the brand and model of the arch supports if you know them.

If you wish to be informed when we find and evaluate foot orthotics at Costco, please subscribe to our foot health newsletter and we will let you know when new Costco orthotic reviews are available.

Alternatives to Costco Arch Supports

The best prefabricated arch supports provide excellent support to the arch of the foot and will decrease stress on the most common foot structures that become painful. They should work to reduce stress that leads to the most common foot complaints which include heel and arch pain, ball of foot pain and big toe joint pain.

In keeping with the Costco ethos they should also be a great value.  You can find some of the best over-the-counter arch supports on the market in the $40 – $70 range.  These devices can be found in running shoe stores and online.

The products below are the ones we recommend to our patients and they are also affiliate links so we may receive a small commission at no additional cost to you if your order from the link.

These provide great support at a very good price. Not quite as inexpensive as Costco, but until Costco carries arch supports again, these are the best you will find:

Best OTC Arch Support for Running, Walking and Athletic Shoes for Most People

We recommend the FootChair Podiatrist Designed Orthotic with adjustable Arch height. This is a very

FootChair Adjustable Arch Orthotic s

supportive arch support with a cushioned topcover and adjustable arch via pads that can be inserted into a pocket under the cover.

This is about as close as you can get to a custom orthotic without actually seeing a podiatrist.

Best OTC Arch Support for Running, Walking and Athletic Shoes for People with Flat and/or Wide Feetpowerstep wide

Powerstep Wide Arch Support for flat feet and wide feet: If you have very flat feet (or very wide feet) your arch support should be extra wide in order to provide adequate support and prevent discomfort. This Powerstep Wide Orthotic is the best we have found. If this device deosn’t relieve you pain then see a podiatrist who specializes in orthotic therapy about a custom orthotic for flat feet.

Best OTC Arch Support for Smaller Shoes such as Soccer Cleats and Casual Shoes

A smaller device that still provides excellent support in smaller shoes is the Powerstep 3 3/4 length orthotic. It has a moderately deep heel cup and excellent arch for support but is made smaller in the heel and thinner to fit in smaller shoes.

Best OTC Arch Support for Women’s Heels and Flats

Finally, for the smallest and dressiest women’s shoes we recommend the FootChair Slim Orthotic. This unique orthotic offers good arch support but is flexible in the heel to adapt to many different heel heights. Like the full-size FootChair it has an adjustable arch height. It can be used in anything from ballet flats up to a 6 inch heel. It is cut narrow to fit in most women’s dress shoes.

Previous Reviews of Costco Arch Supports

The following is my 2010 review of orthotics no longer available at Costco

If you’re a Costco shopper, you may know that foot orthotics are being sold at some stores.  Since many of our patients have inquired about these foot orthotics, I’d like to explain how these are made so that you can make an informed decision.

First, it’s important that if you are experiencing any foot problem, discomfort or pain, you should see a podiatrist first.  As a medical professional, the podiatrist will let you know if you would benefit from over-the-counter arch supports or custom orthotics – and help you find the best device for your foot.

A foot orthotic purchased from Costco is not customized for your foot.  You do stand on a scanning device, but this device only sizes your foot.  An arch support that matches the size of your foot is then pulled from a shelf and shipped to your Costco store for pick up.

Costco uses a scanner manufactured by PedAlign (San Diego, CA) and marketed at Costco as OrthotixRx.  Using a technology called “grayscale pixilation”, the scanner takes an enhanced, two-dimensional black and white photograph of the bottom of your foot.  The scanner does not provide the 3-dimension information necessary to create an orthotic that is custom to your foot.

Although these units were marketed to podiatrists for a number of years, they could not be used to create a truly 3-dimensional custom orthotic device. The other problem with the units is that they required the foot to be weight-bearing. Several studies have shown that orthotics made from weight bearing images result in an orthotic that does not work well for the majority of problems that orthotics are used to treat. More information on this, and a list of the studies, is available here.

FootChair Adjustable Arch Orthotic

In my opinion, Costco’s foot orthotics are 20% – 30% overpriced.  Good over-the-counter orthotics are available for $40 to $60. One of our favorite ones is the FootChair Podiatrist Designed Orthotic with adjust arch height. 

FootChair orthotics are just about the most supportive non-custom orthotics you can get due to adjustable arch using arch pads that insert under the cover and they are particularly good for plantar fasciitis and ball of foot pain.

Costco charges about $90 for the scanner based arch supports. Given that, they are not a bad over-the-counter arch support and you may want to give them a try. They are certainly a far better deal in our opinion then you get at places like Good Feet where you are charged several hundred dollars for an arch support worth about $30. When making price comparisons you should compare these to OTC devices like Superfeet, not to the custom orthotics you get from a medical practitioner.

Dr. Larry Huppin
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11 thoughts on “Costco Orthotics – Be an Informed Consumer

  1. Thanks for your insight and recommendations. It’s confusing and gets expensive with all the options out there. I just diagnosed with a falling arch. It’s extremely painful and will try the Powerstep Wide Fit you suggest.

  2. Dr. Huppin,
    Thank you so much for your brief information. I had bought Orthera inserts at Costco quite a few years ago, and after feeling such relief for my feet, I went back and picked up a few more packages! They truly eased my foot pain, and I have spent an embarrassing amount of money trying to find something as good, since ALL of my regular shoe Orthera inserts have worn out (other than my dress shoe that came “free” with the regulars). So many inserts that I have tried end up in one of two categories: 1) there’s little to no difference, or 2) they cause increased pain.
    I am trying to find an insert for my boots and tennis shoes that give me a very close feel to that of my Sanita brand clogs, which eased not only my foot pain, but also the legs, knees, and back pain, as well!
    I appreciate the time you took to give beneficial information, especially including the picture of the inserts, since I’d long forgotten the name, but I remember what they look like– which does not help when trying to find something comparable!

  3. Just found the Costco OrthotixFit – Fashion #738.inserted in a pair of my boots. – (found while cleaning out my closet). I tried the boots on and could not believe how perfect they are for me.
    I guess – I purchased them in 2010! Since 2010 I had bunion surgery. PS the bunions grew back. I have extreme pain in the ball of my foot and have to insert small cushions into my shoes (doesn’t work very well because the cushions are never thick enough a move around. I live in Arizona (Scottsdale) and wish you were not so far away. Can you recommend a Podiatrist here who has a similar point of view? Thank you for your time.

  4. I was just thinking I’d like more orthotics like my Costco find from years ago! Ran across your article while googling in hopes they were online. I will look for your recommendations. Just recently I tried this old pair in several newer shoes and was surprised with new found comfort! I’m on the hunt now:)

  5. Hello Dr. Larry Huppin,
    Just found this website regarding orthotics sold at Costco & other places. I see most of the posts are from several years ago regarding the inserts sold at Costco. Good news, Costco is currently selling “Foot Armor by Orthera Orthotic Insoles” for $34.99. I found them online today, but have not noticed if my local Costco is selling in their stores. I haven’t ordered a pair yet online, so I was wondering if you would have the opportunity to purchase a pair & post a review on this website? I would very much appreciate it, as others that value your comments have indicated. I currently have 1 pair of orthotics that I paid for out of my own pocket due to my insurance would not cover. They cost $400, ordered thru my Podiatrist doctor’s office. He made a mold of both my feet & then sent off to have the orthotics made specifically for my feet. They are rigid & it took a short time to get used to them. My only complaint is that I have to keep taking them out of one pair of shoes to place in my other shoes, since I only have the 1 set of orthotics. They are too expensive to order multiple pairs for the shoes I wear the most frequent. Thank you in advance if you can post a review!

    1. I will try to get up to Costco soon and will get a pair to try for a review. I like the idea of supplementing custom orthotics with over-the-counter. Since well-made custom orthotics will provide more support, protection and pain relief than the prefab orthotics you should use those when you are most active and putting the most force on your feet and use the prefabs in other shoes.

      1. Thank you Dr. Huppin, for your reply. In the meantime I will also look at my local Costco to see if they sell “in the store”. I always like to see items in person to determine if they are made well. I would like to find out the return policy on an item such as the prefab shoe insoles, of course if I try them on but do not alter them to fit or get them dirty in any way.
        Thanks again for your help. Best Regards.

  6. Hi Dr Huppin, like the person before mentioned, what is your opinion on Costco’s “Foot Armor by Orthera Orthotic Insoles” ?

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